First of all I mounted my router on my vise upside down. This way I can use the router as a router table. I clamped a scrap wood piece on it’s base to act as a fence. I pressed the starting buttons with clamps. This technique is not too safe, so do not try it unless you feel comfortable to do so.
Then I passed through the spruce piece of the frame and created a rabbet for the glass and the picture to sit on.
Then I cut the frame pieces to size in my miter box with my saw.
I glued the frame using a frame clamp. I also added weights to keep everything straight.
To add extra strength to the frame, I added dowels on the corners 45 degrees against the grain. I trimmed them flush with my flush trim saw.
I used my block plane to round over the edges of the frame.
I sanded the piece with 120 grit sandpaper.
I applied a coat of clear satin, water based varnish. After the first coat dried out. I sanded the piece lightly with 600 grit sand paper, and applied another coat of varnish.
I went to a glass store and bought a piece of glass in the dimensions of my frame.
I used it as a guide to measure the back of my frame on a piece of plywood.
I cut the back on my scroll saw.
I straightened the back with my block plane.
I also cut the other piece of the back on my scroll saw.
I glued the back pieces together. To hold them in place during glue up, I stapled them and nailed them together.
I used my belt sander to shape the pieces that hold the frame and the back together.
I predrilled some pilot holes and assembled the pieces on the frame.
I assembled everything, and my frame is ready!
What was your material list?
ReplyDeleteI want that tooo
DeleteWhat did you use as the hinges to keep the backing in place? Would also like to see your materials list as I am. A complete novice!
ReplyDeleteI just cut out a few pieces of plywood and added screws to hold them in place!
DeleteHello...love this..please what is the size of the wood bars???
ReplyDelete