Friday, September 10, 2021

Rotten burl from another planet

 























Tools and materials I propose:

Hot glue gun

Lathe

Wood turning tools set

Chuck kit

Vacuum chamber kit

Block plane

Flexcut starter carving set

Resin colors

Buffing kit

Micro mesh sanding pads


In this video I use a rotten burl from an unknown (to me) type of tree. I think that these fragile wood pieces hide a lot of beauty and resin can help a lot to preserve it. So I made a resin and wood blank and turned it on the lathe. I hope you like the result. 


I spotted this burl on a tee in my neighbourhood. Once I touched it I realised I could remove it by hand. So I took it to make something out of it.


I first flattened one side on the belt sander. 


Next I made a mold out of an old Ice cream box and a piece of plywood. I hot glued the mold on the plywood and I used a drop of silicone to seal it from leaks. To prevent it from floating in the resin I used rubber bands and a scrap wood piece. 


I then mixed some epoxy resin and added some orange transparent dye. 


I poured the resin into the mold and de-gassed in the vacuum chamber. 


Once the resin was cured, I de-moulded it and found the centre of the plywood piece. I drew a few circles to help me align the piece on the glue chuck. I then epoxied the hole piece on the glue chuck. 


Using plywood wasn’t the best choice. Plywood is really hard on woodturning tools. But that’s what I had. 


I turned my piece true using a bowl gouge and a round nose scrapper. I also used a parting tool. 


I sanded dry from 100 to 300. Then I started wet sanding using mineral oil from 400 to 1000. I then started polishing with my micro mesh sanding pads. 


Next I parted the piece off the lathe and turned it around using my bowl bottom cleaning jaws. Same stuff again, scrapping sanding and polishing.


Finally I buffed the piece with my buffing wheel and carnauba wax. 


Last but not least I made a base out of basswood. I cut the piece on the table saw and hand carved it give it some texture. I painted it black with water based stain. 


And my little burl was ready. I really like looking at these strange beautiful shapes nature creates. But that was it. See you soon with a new project video. 



Disclosure: Some of the links below are affiliate links, meaning, that at no cost to you, I get a small commission if you click through and make a purchase.

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