Tools and materials:
I made this experimental musical instrument out of wood, brass and copper. So I think it looks pretty steampunky. It has three strings and it can be played with a slide, just like a lap steel.
I begun by squaring a spruce piece on my jointer/planer machine. I also cleaned the edges on the table saw.
Then I created a template and used it to mark my basic shape on the wood.
I then cut the basic sword shape on the bandsaw.
I used rasps and files to clean the saw marks. I also used a drum sanding bit on my drill and my belt sander.
I used a straight bit on my plunge router to route the pocket for the pickup. I completed this job gradually with three passes.
I then drilled the hole that connects the pocket with the output jack’s chamber. I used a chisel and a mallet to make the mortise for the output jack.
I marked the holes for the tuning pegs on the headstock. I first drilled small guide holes with my rotary tool. I then drilled from both sides to get a nice clean hole without tear out.
Using my rotary tool and a cutting disc I cut a piece of copper to act as pickup holder. I used double sided tape to fish the pickup out. This way I could mark the hole for the pickup.
I created the hole with the rotary tool. I then fine tuned it with files.
I shaped the bridge out of a scrap brass piece. I then soldered the bridge on the copper with solder and a blow torch. The heat and the flux drives the solder in place.
I then filed the copper flush with the wood.
I screwed the string holder in place. This is the kind of string holder we use on bouzouki.
I shaped and soldered the nut piece.
I soldered the pickup with the output jack. I also added a wire that connected the jack with the pickup’s plate. This is my ground.
I added the strings and filed the grooves for the strings on the nut and bridge.
The scale of my instrument is 31cm from nut to bridge. I marked the fret positions with a pencil and then I used my wood burner to draw on them. This way I have a reference of where my intervals are located.
And my little sword guitar was ready. I hope you’ve enjoyed this one, because that was it. See you soon with a new project video.
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