This is my entry for Sterling's Davis Pallet Up Cycle Challenge 2014.
First of all I cut out the pieces I need out of a pallet. I clamp a piece of wood that acts as a straight edge on the pallet and make my cuts with my circular saw.
Then I use a miter box and a saw to cut my pieces to size.
I glue all my pieces together.
On the bottom I also add screws after I drill some pilot holes.
To make the sides a little bit stronger I also glue some dowels. Before that I make a few holes on my drill press.
I round over the edges and I also give a slight taper to the sides, using my hand planes.
I glue the dowels and trim them flush with my flush trim saw.
I fill the gaps with glue. I sand over the glue so that the gaps will be filled with glue and saw dust.
I draw a decorative line with my wood burner.
I apply a few coats of water based, clear satin varnish and my piece is ready.
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